PMIC Overview
PMIC (Power Management Integrated Circuit) is a type of integrated circuit used for managing the power in electronic devices. It optimizes power distribution and controls voltage regulation, protecting the battery and system, ultimately extending device lifespan. PMIC is essential in smartphones, electric vehicles, and industrial equipment for efficient power management.
PMIC Working Principle
PMIC optimizes power efficiency through Dynamic Voltage Frequency Scaling (DVFS), adjusting voltage based on demand, and managing energy consumption. It also extends battery life through over-voltage, under-voltage, and thermal protection.
PMIC Applications
PMIC is widely used in various fields, including:
- Automotive: Power management and battery distribution in electric vehicles.
- Consumer Electronics: Battery protection and power regulation in smartphones, tablets, etc.
- Industrial Equipment: Power management and protection in automation systems.
PMIC in Different Devices
Digital Isolators & Isolated Power — High-Voltage Safety in PMIC Systems
Background
Isolation breaks the galvanic path between domains to block surges/ground loops while passing data and power via capacitive, magnetic, or optical coupling. In PMIC topologies it protects low-voltage rails and safety-critical controllers.
Applications
EV BMS/chargers, industrial drives, PLC/fieldbus, medical patient-side nodes, and grid-connected inverters use digital isolators for signals and isolated DC/DC for bias rails and bias housekeeping power.
Typical ICs
- TI: ISO77xx/ISO78xx, ISOW78xx (isolated DC/DC + signal), UCC/LM flyback controllers.
- ST: STISOx digital isolators, VIPer/STM flyback for auxiliary isolated rails.
Battery Charger & BMS — Cell Monitoring, Protection and CC-CV Charging
This section outlines how a Battery Management System (BMS) monitors cells and protects the pack while the charger path handles CC-CV algorithms, power-path handoff, and thermal/current limits. Examples span EV, consumer, and industrial designs.
BMS Challenges & Solutions
- Cell/Pack Monitoring: per-cell voltage, pack voltage, current (shunt/Hall), temperature (NTC/RTD), basic SOC/SOH.
- Protections: OV/UV, OC/SC, OT/UT; passive vs. active balancing; fault latching and recovery policy.
- Diagnostics: fault codes, event timestamps, cycle count, impedance growth indicators, data logging.
- Interfaces & Isolation: I²C/SPI/CAN, ALERT/INT, stack daisy-chain; galvanic isolation where required.
- Layout Checklist: Kelvin sense, RC filtering, ground strategy, connector pin safety, creepage/clearance.
Battery Types & Strategies
- Li-ion/Li-poly: CC-CV, pre-charge, taper control, JEITA temperature derating, cell count and balancing.
- LiFePO₄: lower float voltage, different termination thresholds, robust cycling.
- SLA/NiMH: multi-stage charge; dV/dt or temperature-slope termination; periodic equalization (SLA).
Applications
- EV: traction pack (high cell count, isolation), 12 V auxiliary, on-board charger bias power.
- Consumer: phones/tablets/handhelds with power-path and thermal management.
- Industrial/IoT: backup batteries, AMR/AGV, smart meters and remote sensors.
Charging Management
- Algorithms: CC-CV for Li-ion, pre-charge/trickle, taper; multi-stage for SLA; JEITA temperature profiles.
- Power-Path & Handoff: ship mode, ideal-diode/ORing, thermal fold-back, input current limit, USB-PD/BC1.2 link.
- Safety: IEC 62133, UN38.3, UL2054 pointers; logging for traceability.
Typical Parts (by brand)
- TI: bq769x0/x2 (AFE), bq40z/bq34z (gauges), bq2419x/bq256xx (chargers).
- ST: STPMIC1 (AP PMIC w/ charger), STC3115 (gauge), VIPer (aux flyback).
- NXP: MC33771/33772 (cell monitor), PF PMICs (charge paths).
- Renesas: ISL94212/RAJ240xxx (BMS), ISL9238/9241 (NVDC/USB-PD).
- onsemi: LC7092xx (gauge), NCP18xx/NCP81239 (charger/power-path).
- Microchip: MCP73xxx (chargers), dsPIC references for active balance.
- Melexis: MLX912xx (current sensing front-end complement).
Buck / Boost / Buck-Boost DC-DC — Principles, Selection & Use Cases
This section introduces non-isolated DC-DC topologies—Buck, Boost, and Buck-Boost—how they work, and when to use each in battery and wide-input systems. We also highlight control modes, common trade-offs, and typical IC families.
Working Principles
- Buck: high-side switch feeds the inductor; duty ≈ Vout/Vin; synchronous rectification improves efficiency.
- Boost: inductor charged from input, then discharged into output via diode/sync FET; supports Vout > Vin.
- Buck-Boost: non-inverting 4-switch keeps polarity and regulates when Vin spans above/below Vout; inverting and SEPIC/Ćuk are variants.
- Control Modes: PWM (fixed-freq), PFM/light-load auto-skip; trade-offs in ripple, EMI, and efficiency.
- Switching Params: fSW vs. size/heat, inductor ripple, capacitor ESR, and loop stability basics.
Quick Selection
- Vin ≫ Vout → Buck
- Vin ≪ Vout → Boost
- Vin crosses Vout → Buck-Boost
Application Scenarios
- Battery-powered: 1-cell Li-ion (3.0–4.35 V) → core rails via Buck; 5 V I/O via Boost; 3.3 V constant via Buck-Boost.
- Wide-range inputs: USB-PD 5–20 V; automotive 9–16 V (load dump awareness) → Buck or Buck-Boost.
- Low-noise rails: higher fSW, LC filtering, optional post-LDO; spread-spectrum if available.
- High current / small size: thermal path, synchronous rectification, inductor saturation margin.
- Light-load efficiency: PFM/auto-skip or selectable modes.
Typical IC Families (examples)
- Texas Instruments: TPS62xxx/TPS56xxx (buck), TPS61xxx (boost), TPS63xxx/TPS65xxx (buck-boost).
- STMicroelectronics: ST1PS/LDx (buck), STBC/boost, STBB (buck-boost).
- Renesas: ISL/RAA buck/boost; ISL9538x (buck-boost/NVDC).
- Analog Devices (ADI/Maxim): LTC36xx/37xx (buck), MAX17xxx (boost & buck-boost).
- onsemi: NCP/NCV regulators & controllers (buck/boost).
- NXP: PF series rails for SoCs (integrated bucks); MC34xxx controllers.
See also: LDO Regulators, Isolated Power, Current/Voltage Sense.
LDO — Principles, Low-Dropout Behavior & Use Cases
An LDO regulates a clean output with very small headroom between VIN and VOUT. This section explains the control loop, dropout, stability/ESR, PSRR/noise, and when to choose an LDO over a switching regulator. It also includes a quick part family overview.
Working Principles & Characteristics
- Control loop: reference → error amp → pass element modulates current to hold a stable VOUT.
- Dropout: the minimum VIN−VOUT at load; set by pass device RDS(on) or VCE(sat).
- Stability: output cap value/ESR windows, optional feed-forward cap, line/load transient response.
- PSRR & noise: frequency-dependent PSRR; use bypass pins, RC post-filters for ultra-clean rails.
- Protections: current limit, thermal shutdown, soft-start, enable/PG for sequencing.
Applications
- Battery-powered: post-regulate switcher rails for codecs, GNSS/RF, image sensors; favor low IQ for standby.
- Precision analog: ADC/DAC/reference rails needing low ripple/low noise and fast transients.
- Point-of-load for MCU/SoC: simple bring-up, good PSRR, EN/PG for rail sequencing.
- Always-on rails: prioritize IQ and thermal headroom.
LDO vs. Buck (Quick Decision)
- Choose LDO: small step, low noise/PSRR priority, EMI-sensitive, light load, rapid response.
- Choose Buck: large VIN−VOUT, higher current, efficiency/thermal dominate.
- Hybrid: Buck for bulk drop → LDO cleanup for sensitive rails.
Typical LDO Families (examples)
- Texas Instruments: TPS7Axx / TLV7x (low noise, high PSRR), LP59xx(Q1).
- STMicroelectronics: LD390xx / LDLxx (ultra-low IQ), LDF/LDFM.
- Renesas: ISL801xx, RTQ series (noise/PSRR-optimized).
- Analog Devices (ADI/Maxim): LT30xx/LT30Axx (ultra-low noise), MAX389xx (very low IQ).
- onsemi: NCP/NCV automotive/industrial LDOs.
- NXP / Microchip: NXP SoC rail LDOs; Microchip MCP17xx/18xx low-quiescent.
See also: Buck/Boost DC-DC, Current/Voltage Sense, Isolated Power.
Supervisors & Watchdog — Power Monitoring, Fault Protection & System Recovery
Voltage supervisors guard supply rails with precise UV/OV windows and timed resets, while watchdog timers detect software deadlocks and recover systems automatically. This section explains functions, protection features, and typical IC families engineers rely on for robust designs.
Functions & Principles
- Voltage supervision: UV/OV (window) detection with hysteresis, precision references, and multi-rail monitoring.
- Reset timing: power-on-reset (POR), adjustable delay/timeout, push-pull or open-drain RESET, manual reset support.
- Sequencing: power-good (PG) gating and simple rail-enable order for safe bring-up/shut-down.
- Watchdog basics: windowed/non-windowed WDT; heartbeat “kick” via GPIO/I²C/SPI; fail actions (reset, NMI/INT).
- Thermal & other inputs: over-temperature (OTP) comparators/sensors; latch vs. auto-retry policies.
- Design notes: placement/grounding, RC filters, pull-ups, level compatibility, ripple/ESD immunity.
Protection Features
- Under/Over-Voltage: single-rail or multi-rail windows; temperature-stable thresholds.
- Over-Temperature: integrated sensor or comparator-based trip with derating hooks.
- Watchdog Actions: early/late/no-kick detection, staged warnings, hard reset for recovery.
- System Gating: enable downstream rails only when PG conditions are met.
Typical IC Families (examples)
- Texas Instruments: TPS38xx/TPS37xx (multi-rail/reset), TPS380x (micro-supervisors), TPS343x (window watchdog).
- Microchip: MCP13xx/MCP12xx supervisors; MIC/IN family watchdogs.
- Analog Devices (ADI/Maxim): MAX706/708/809, ADM/ADu supervisor & windowed WDT lines.
- Renesas: ISL8xxx supervisors; automotive-grade window WDT ICs.
- onsemi: NCP30xx supervisors; NCV variants for automotive.
- STMicroelectronics: STM6779/706x supervisors; STWD10xx watchdog timers.
Current / Voltage / Power Sense — Real-Time Telemetry for Efficient Power Systems
Accurate sensing enables protection, optimization, and analytics. This section outlines current/voltage techniques, power/energy monitoring, and practical IC families used in BMS, chargers, VRMs, and industrial controllers.
Current & Voltage Sensing Techniques
- Shunt sensing (high/low side): sense resistor + current-sense amplifier (CSA); consider common-mode range, gain, offset, CMRR, and Kelvin routing.
- Hall / fluxgate / MR: low-loss or isolated current measurement; bandwidth vs. noise trade-offs.
- Isolated amps / △Σ modulators: for high common-mode or HV domains; digital bit-streams to MCU/PMIC.
- Voltage sensing: divider + buffer/ADC; impedance vs. bandwidth; tolerance & tempco; isolation when required.
- Filtering & layout: RC anti-alias, surge/inrush handling, star grounding to reduce injection errors.
- Digitization: SAR vs. delta-sigma; sample rate vs. noise; I²C/SPI/PMBus; ALERT/INT pins; averaging & timestamping.
Power Monitoring & Management
- Power & energy: P = V×I, average power, coulomb/energy counting for lifetime tracking.
- Protection hooks: UV/OV/OC/OT thresholds, thermal derating, foldback, logging for traceability.
- Optimization: DVFS coordination, PWM↔PFM mode switching, efficiency maps and sleep budgeting.
Typical IC Families (examples)
- Texas Instruments: INA21x/23x/238/239 (CSAs & power monitors), INA226/228 (power monitors), ADS1015/1115 (ADC), BQ coulomb counters.
- Analog Devices (ADI/Maxim): AD8418/8417 (CSAs), LTC2941/2947/297x (power/energy), ADE metering ICs, isolated amps (ADuM).
- Renesas: ISL28022/28023/28025 (power monitors), HIP/RTQ CSA front-ends.
- Microchip: MCP39F5x (energy monitor), MCP342x (ADCs), PAC19xx (power monitors).
- STMicroelectronics: TSC current-sense family, STPMxx energy meters, STM32 analog front-ends.
- onsemi: NCS21xB CSAs, NCV automotive variants.
Common Applications
- BMS / EV: charge/discharge currents, pack voltage, SOH/SOC inputs.
- Chargers / USB-PD / Adapters: input current limit, cable drop compensation, host telemetry.
- VRM / Servers / SoCs: rail current, power capping, PMBus reports.
- Industrial / IoT / Grid-tie: watt-hour metering, motor phase current, backup systems.
Digital Signal Controller (DSC) — Real-Time Control for Motors & Fans
A DSC blends MCU control with DSP math and time-critical peripherals to close fast control loops. This section covers core architecture, motor/fan use cases, and common device families for FOC/PID applications.
Technical Background
- Architecture: MCU control plane + DSP/MAC; deterministic interrupt latency; tightly coupled SRAM/Flash.
- PWM timers: high-resolution, complementary outputs, center/edge-aligned modes, dead-time insertion.
- ADC & comparators: synchronous sampling aligned to PWM; fast OCP/OVP trips; DAC or offset inject for calibration.
- Position/speed: QEI/encoder and Hall interfaces, sensorless observers (BEMF/SMO).
- Control loops: PI/PID, FOC (Clark/Park, SVPWM), current/velocity/position cascades.
- I/O & comms: CAN/CAN-FD, LIN, UART, SPI, I²C; optional EtherCAT; DMA for low-jitter data paths.
Applications
- Motor drives: PMSM/BLDC pumps, compressors, gimbals, AGV/AMR traction, e-bikes—efficiency & acoustics via FOC/SVPWM.
- Fan control: server/HPC fans (tach feedback, PWM duty, stall detect), HVAC blowers with acoustic targets.
- Power conversion adjuncts: PFC and inverter control (brief), grid-tie protection hooks.
- Functional safety: range checks, watchdog cooperation, RAM/Flash CRC, redundancy hooks.
Typical DSC Families (examples)
- Microchip: dsPIC33EP/CH/CK (motor control), libraries & MCLV/MCHV kits.
- NXP: MC56F83xx/81xx DSCs with Motor Control SDK for PMSM/BLDC FOC.
- Texas Instruments: C2000 (F2800x/F2837x; InstaSPIN-FOC, HRPWM, fast ADCs).
- STMicroelectronics: STM32G4/STM32F3 (HRTIM, comparators, op-amps) aimed at motor control.
- Renesas: RA6T/RA4T, RX motor variants (FSP/MC frameworks).
- Infineon: XMC1400/XMC4000 with motor control peripherals and MOTIX drivers.
Active Filters & Signal Conditioning — Cleaner Rails, Truer Signals
Power and signal paths interact: switching ripple, ground bounce, and EMI can degrade sensors, ADC/DAC, and audio paths. This section shows how PMIC-side power conditioning and analog front-end (AFE) techniques reduce noise and distortion, improving both power integrity (PI) and signal integrity (SI).
Why Conditioning Matters
- Coupling & interference: switcher ripple, ground bounce, crosstalk, and EMI corrupt sensitive rails and references.
- Targets: lower ripple/noise floor, stable references, matched bandwidth, adequate headroom and slew rate.
- Results: cleaner conversions (ADC), lower THD+N (audio), higher ENOB and more stable sensor readings.
Power Conditioning (PI)
- Passive filters: LC/π filters on buck outputs; corner frequency vs. load-transient; damping (R//C or small series-R) to avoid peaking.
- Active ripple rejection: post-LDO clean-up, active reference filters, PSRR stacking, feed-forward caps where supported.
- Layout practice: short returns, star grounds, split AGND/DGND with a single tie, Kelvin sense, shield/placement priority near codecs/ADCs.
Typical Applications
- Sensor interfaces: bridge/RTD/thermocouple buffering, anti-alias LPF before ADC, instrumentation gain with offset trim.
- Audio paths: codec AVDD clean-up, mic bias decoupling, output reconstruction filters, pop-noise mitigation.
- Precision references: VREF filtering/buffering for high-resolution ADC/DAC, ratiometric sensor schemes.
Signal Conditioning (SI)
- Front-ends: op-amp buffers, instrumentation amps for small signals, programmable gain where dynamic range varies.
- Anti-alias & reconstruction: define bandwidth and settling for ADC/DAC; pick order/Q to balance phase and ripple.
- Gain/offset & level shift: ratiometric vs absolute references; input bias/leakage and source impedance.
- Protection: ESD/TVS, input clamps, series-R + RC at connectors; common-mode chokes when needed (audio/mics).
Recommended IC Families (examples)
- Op-amps / INAs: TI OPAx3xx/OPAx2197, INA333/INA826; ADI ADA4xx/ADA45xx, AD8421/AD8237; ST TSZ/TSV; Renesas ISL28xx/OPA; Microchip MCP6Vxx/OPA.
- Low-noise LDO / PI helpers: TI TPS7Axx, ADI LT3042/3045, ST LDL/LDLN families for post-reg clean-up.
See also: LDO Regulators, Buck/Boost DC-DC, Current/Voltage/Power Sense.
Synchronous Rectification & Control — Higher Efficiency, Cooler Designs
Synchronous rectification (SR) replaces diode drops with actively driven MOSFETs to cut conduction loss, especially on low-voltage/high-current rails and isolated secondaries. This section explains the operating principles, where SR shines, and common controller families.
Working Principles
- Why SR helps: replace diode VF with MOSFET RDS(on); loss scales with I²·R instead of I·VF.
- Timing & control: detect current polarity/voltage across the switch; drive gates with tuned dead time to avoid cross-conduction/body-diode loss.
- Topologies: synchronous buck (dual FETs), synchronous boost, 4-switch buck-boost; isolated flyback/forward/LLC with SR on the secondary.
- Light load behavior: diode-emulation/discontinuous modes to prevent reverse current; adaptive delay with ZVS/ZCS regimes.
- Protection: reverse conduction blocking, OCP/OTP hooks, UVLO, gate clamp/soft-drive for EMI.
Application Scenarios
- Adapters & USB-PD chargers: SR flyback/LLC for density and thermal headroom.
- Server/telecom VRMs & POL: 12→1.x V bucks with very low RDS(on) FETs.
- Automotive: 48→12 V and 12→5/3.3 V rails; AEC-Q100 SR controllers and gate drivers.
- Industrial: wide-input auxiliaries using SR secondaries for high efficiency.
Typical IC Families (examples)
- Texas Instruments: UCC24612/UCC24610 (flyback SR), UCC24624 (SR controller), LM/DRV gate drivers for synchronous bucks.
- Analog Devices (ADI/Maxim): MAX17690 (SR controller), LTC3765/3766 (sync forward), LTC buck families with diode-emulation modes.
- STMicroelectronics: SRK series (flyback/LLC SR controllers), companions for VIPer/LLC stages.
- Renesas: RAA SR controllers; ISL6xx gate drivers for synchronous bucks.
- Infineon: IR116x/IRS SR ICs; EiceDRIVER low/high-side drivers.
- onsemi: NCP430x SR controllers; NCP5xxx driver options.
See also: Buck/Boost DC-DC, Isolated Power, Supervisors & Watchdog.
PMIC Knowledge Base — Frequently Asked Questions
This FAQ consolidates key concepts and selection tips across the PMIC topic: overview, isolation, BMS/charging, DC-DC, LDO, supervisors/watchdog, sensing, DSC motor/fan control, signal conditioning, and synchronous rectification.
What is a PMIC and where is it used?
A Power Management IC integrates multiple power functions—conversion, regulation, sequencing, protection, and telemetry—to power SoCs and subsystems efficiently. It’s common in smartphones, EVs, industrial controls, and embedded devices.
How do PMICs improve battery life?
By running high-efficiency DC-DC at heavy loads, switching to light-load modes (PFM/auto-skip), gating unused rails, and enforcing protections that prevent fault-induced drain.
When do I need digital isolation or isolated power in a PMIC design?
Use isolation when working across high common-mode voltages, noisy grounds, or safety boundaries—e.g., EV battery stacks, grid-tied inverters, or industrial field I/O. Isolated DC/DC provides bias rails; digital isolators pass data while breaking ground loops.
What are the core functions of a Battery Management System (BMS)?
Cell/pack monitoring (V, I, T), protection (OV/UV/OC/OT), balancing, state estimation (SOC/SOH), logging/diagnostics, and interfaces to the charger and host system.
How do charging algorithms differ across chemistries (Li-ion vs SLA vs LiFePO₄)?
Li-ion uses CC-CV with temperature-based derating (JEITA). SLA favors multi-stage charge and optional equalization. LiFePO₄ uses lower float/termination and benefits from precise voltage limits.
How do I choose between Buck, Boost, and Buck-Boost?
- Vin ≫ Vout → Buck
- Vin ≪ Vout → Boost
- Vin spans above/below Vout → Buck-Boost (non-inverting 4-switch for same-polarity output)
What control mode should I use: PWM or PFM?
PWM (fixed-frequency) offers predictable EMI and low ripple; PFM/light-load modes improve efficiency at small loads. Many converters auto-switch for the best of both.
When is an LDO preferable to a switching regulator?
Use an LDO for small step-downs, low noise/PSRR rails (codecs, ADCs, RF), EMI-sensitive designs, or fast transient response—especially when load current is modest.
What defines “dropout,” and why does ESR matter for LDO stability?
Dropout is the minimum VIN–VOUT at rated load, set by the pass device. Output capacitor ESR affects the control loop’s phase margin; many LDOs specify ESR windows for stability.
What’s the difference between a supervisor and a watchdog?
A supervisor monitors supply rails and asserts reset based on UV/OV thresholds and timing. A watchdog monitors software heartbeat and resets the system if code stalls or misbehaves.
High-side shunt vs Hall sensor—how do I choose for current sensing?
Shunt+CSA offers accuracy and bandwidth at low cost, but dissipates power in the resistor. Hall/fluxgate adds isolation and lower loss, useful for high current or high common-mode applications.
What is coulomb counting and why is it useful?
Coulomb counters integrate current over time to estimate charge in/out of the battery—improving SOC accuracy and lifecycle analytics in BMS and battery-powered products.
How is a DSC different from a general MCU for motor control?
A DSC integrates DSP math (MAC), high-res PWMs, fast ADCs synchronized to PWM, comparators, and QEI—delivering deterministic latency for FOC/PID motor and fan control.
How do I reduce switcher ripple coupling into sensitive ADC or audio paths?
Use LC/π filters and post-LDO clean-up on analog rails, place short returns and star grounds, and buffer signals with anti-alias filters. Keep analog and digital planes separated with a single tie point.
Where does synchronous rectification deliver the biggest efficiency gain?
Low-voltage, high-current outputs (e.g., 12→1.x V bucks) and isolated secondaries (flyback/LLC) where diode drops would dominate conduction losses.
How do I avoid reverse current or cross-conduction with SR MOSFETs?
Use proper dead time, polarity detection, diode-emulation at light load, and SR controllers with adaptive delay/blanking. Pair with OCP/OTP and UVLO for safe operation.
How should I sequence rails and validate power integrity end-to-end?
Use supervisors/PG pins for order and timing, log telemetry (V/I/P/T) during load steps, confirm ripple/PSRR on sensitive rails, and verify fault responses (UV/OV/OC/OT, WDT resets). Combine DC-DC + post-LDO filters where needed.